You will have a small spare section (1 metre) of stub mast that you can use temporarily to fit on top of the first section with a scaffold connector to slip the first guying point over. To build a 40' antenna mast, you will need to: Gather all materials beforehand Find and level a good spot for the antenna Build the base of the antenna and fill it with cement Build the center pivot point Using the winch and pulley, raise the mast of the antenna Cover your antenna using fiber glass tubes The portable masts can easily support a wide range of commonly used directional and Omnidirectional antennas such as the dipole, yagi, spider beam and other types of beam antenna. You will remove this stub mast later. Okay, so here's the deal. All of this weighs about 5 pounds. Fiberglass poles do not interfere with the radiation pattern of the antenna. Assembly is pretty straightforward. This mast is made from 3 pieces of abandoned thin-wall irrigation piping that can be obtained for a song from any nursery or farmer. When autocomplete results are available use up and down arrows to review and enter to select. You should be able to figure out how to assemble the mast from the parts list below. One tube should be around 17-feet in height and 10 millimeters in diameter. I started looking for one of these kits, the fellow members of the club kept talking about how they got theirs and how inexpensive they were Those days were long past, the 40 Ft mast kits are now $400 - $500 if . 25' Telescoping Mast The 25' Telescoping Mast is a 25.3-foot long, 18-gauge, galvanized steel telescoping mast used for TV antenna mounting. PackTennas use full size wire antenna elements that can be configured in a variety of ways including verticals, dipoles, inverted vee's and long wires delivering full size antenna performance. 4. I wanted it to be longer (tuning the current one on the bottom of 80m is problematic). 135') and you have an 8010 EFHW. I wouldn't recommend using the standard conduit fittings to go beyond 10 feet unless you had guy wires. Reply #18 on: December 11, 2008, 01:28:28 PM . Read More. Up it goes to 30, 40, or even higher using a DIY 'Winch-It-Up' Mast Support that . HDG. Its great for portable and temp Although Varney envisioned his design primarily as a 3/2 wavelength antenna for the 20 meter Amateur Radio band, radio amateurs have used the antenna for multiband use. This 25' antenna mast is also designed to be weather resistant year-round to endure adverse conditions. Fiberglass poles are insulated, are non-conductive* and do not affect a bare wire which might happen to touch them. Fiberglass resists bending, but if it does bend, it wants to return to its original shape unlike metal masts. Note the extra collar on the female side; these are the "heavy duty" poles. When each bracket is in the correct position, tighten the nuts fully. Anderson Power Poles will be used for all those connections. Read More. Today. EZ TM-50-U-95 Telescopic Antenna Push Up TV & Wireless Internet Antenna Mast - UPS Shippable. Don't let deed-restricted properties (HOA/CC&R) stop you from enjoying Amateur Radio. You can set up a single mast for a flag pole, small antenna, inverted V, or sloper dipole or set up two, three, or more masts to support a longer antenna. Will-Burt's Telescopic Masts & Towers. It plugs into the hitch, and extends out about 3 feet, then 90 degrees up to a 'T'. The half and three-quarters inch are too small, so I'd suggest staying away from that. Gain Extended System Center "The center of the antenna is hung from a 50-foot push-up fiberglass mast (from Max Gain Systems), and the ends are supported by two smaller, 33-foot MGS masts, each extended to about 20 feet." -- QRZ Ham Radio Railings Antenna Recreational Vehicles Push Up Fiberglass exterior on the outside, hexagonal interior pole inside already predrilled with holes about every 8". The mast is durable and should easily withstand high wind conditions. Channel Master Telescoping Antenna Mast is the ideal product for DIY mounting. Re: DIY: Antenna mast with pics. Winch and Pulley These are the magic combo that helps elevate your mast! We also offer our 93 and 46.5 inch lengths of fiberglass tube "by-the-piece", and sell our Quik-Clamps individually, so you can create your own custom mast, perfect for your particular use! Our pump up masts, winch up masts and push up masts are commonly used by amateur radio enthusiasts as they are easy to transport and deploy and are a cost-effective solution. Hold the 10-inch fiberglass tube and drill a hole that's only 1 inch at two feet from its bottom on both ends. Price: $18.95. Rest easy in the knowledge that your antenna is held high by nothing less than the best of the best! Those antenna wires will be held onto the rods with heat shrink tubing. Color: dark green. A typical installation is shown in . Make sure the hole is drilled two feet from the tube's end. The stuff has a galvanized coating, so it will last well outside. I wanted it to handle full legal power should I ever get an amplifier. Each pole gives you about 44.5 inches of usable length when put together. You need to countersink the bolts so they will flush with the bottom of the board. GigaParts' Premium Telescoping Masts are the undisputed leaders in build quality and reliability. There will be 14 ga wire that will go along the fiberglass arms to form the middle section of the dipole. Touch device users, explore by touch or with swipe gestures. Drill four holes to mount the flange to the board. 38 Maximum Height Fiberglass Masts *All masts are kits and some assembly is required* View the Assembly and Use guide The MK-6 Series of masts are, by far, our most popular masts for many reasons. Made of laser cut steel, high quality welds, powder coated, and made to last! On the aluminum tube, drill a 1-inch hole. The finished product is shown in Figure 2. The Will-Burt Company designs and manufactures a complete line of standard and custom built telescopic masts using the finest materials, advanced engineering and quality testing to consistently deliver the world's best mobile masts. Bernie does an excellent job of explaining the pros and cons of this popular HF antenna from the late Louis Varney (G5RV). Lay the tube flat on the ground and insert into the swivel base. To make sure your mast stays in the vertical position, guying is necessary. To connect these two tubes, use nuts and bolts. 13. #fiberglassantenna #frp #fiberglass #composites #compositesusa #vinylesterresin #fiberglasspipe #fiberglasstanks The spider beam is a full size lightweight tribander yagi for 20-15-10m, made from fiberglass and wire. Connect them using nuts and bolts. OUR PURPOSE: To help you build a Pushup Antenna Mast System to include: HOW: We put the mast together by joining 5 foot mast sections with HD thick walled 8 DOM steel Couplers. For payloads up to 55 lbs (25 kg) Will-Burt Germany's Family of light duty Telescopic Crank Masts is characterized by the lightweight construction in addition to superior stability, reliability and long life. Great work and very resourceful! A button on the side of the pole clicks in and locks the pole in a variety of different heights. Price: $164.00. Fiberglass poles are generally a lot cheaper than a steel or aluminum mast of the same height. Drill 4 countersunk holes for the floor flange at the end of the board. Then, redo the same process with the 5-inch fiberglass tubehowever, this time, you have to drill a hole into one end only. The military surplus mast is plenty beefy to hold up a VHF/UHF antenna as well as a wire antenna. The Buddipole masts usually end up holding Buddipole parts or an Arrow 2m yagi. Guy Guard Marker Yellow Plastic . Set the top section of the flagpole antenna aside for now. Usually I insert a static 10 foot fiberglass marine mast and 6 foot VHF whip on the top for a total height of about 70 feet. Add an antenna "tuner", a sturdy rig, such as the Yaesu FT-817, a microphone/cw key . It comes collapsed to 9' and expands to 25' to improve the strength of your signal. Use the appropriate mast mounting hardware (not supplied) to secure the coaxial cable to the antenna mast, leaving some slack in the cable. I've used two such masts with good results. Five feet sections fit nicely in the trunk of my car. The bottom section is 1 3/4 inches in diameter. Both are 25' high and supported by mast brackets on the sides of my house. The flathead bolts go in from the bottom. Attach the flange with the flat washers, lock washers and nuts. Portable operation often raises the need for some kind of transportable mast as trees or other supports may not be available or convenient. DIY Fiberglass Antenna Masts Push Up Directions Rings For Men Diagram Kit Ropes Bending Fiberglass is a strong, stiff, yet inherently flexible material. Price: $6.95. A quick guide on how to properly set up your new Telescopic Mast that can be used to hold antennas. Extends Up To 33' UPS Shippable . section of the antenna mast, and secure each bracket with a U-bolt, two -inch split lockwashers, and two 1/4-20 hex nuts. The tilt-over feature makes it easy to raise and lower portable telescoping and non-telescoping masts while working alone. Price: $115.00 plus packaging and shipping cost (request quote via e-mail) Reference the dark green pole (#4) in the picture above. The MFJ-1910 Telescoping Fiberglass Mast is 33 feet tall, yet collapses to a mere 3.8 feet and weighs only 3.3 pounds! That gives me enough lift to get over the the usual obstructions in a RV park. Made from sturdy 18-gauge galvanized steel, it's durable and dependable. Adjust the dimensions to suit your needs. It has been specially developed as a highly efficient antenna for portable use - a DXpeditioner's dream. Base Section: 1.97 inch OD fiberglass tube (2.02 inch OD metal band) with slip-off plastic end-caps; metal clip for attaching wire/string end. 2 fiberglass tubes of different sizes are needed for this project. I use the Jackite fiberglass pole for holding up the fed antennas. Reviews on eHam.net Reviews of this mast system Reviews of our company in general (not just this mast system) Tilt-Over Bases. Figure 2. 31' Jackite fiberglass telescoping pole. In this video from AC2RJ, we see how some well-placed trees, a camera tripod, a telescoping fiberglass mast, and a "V" antenna can get you on the air without a lot of effort. These tilt-over mast bases are sturdy and stable when anchored to the ground with 3/8 x 12" galvanized spikes. Will-Burt's telescopic masts and tower systems provide intelligent . It extends to a whopping 33 feet -- a full quarter wave on 40 meters! Choose a Model 17 FT Telescoping Mast 25 FT Telescoping Mast 40 FT Telescoping Mast $149.00 Add to Cart SKU: CM-1830 Overview Telescoping steel mast for specialty applications What's Included Features The other one should have the tallness and thickness of 12-feet and 5-millimeter respectively. The mast is chain-link fence "top rail." Note the pulley to raise and lower the actual antenna. NEW, all BLACK tubes, STEALTH MAST available! Heavy Duty HDG Pole to Pole Mast Mount KIT 1-25" OD to 3.00" OD. Keep the total length of mast under 10 feet and you'll do fine. Then we add 5 Reinforcers every 2-1/2 to add strength and rigidity. Can also do a different wire length, 9:1 transformer and you have an EFRW instead. Aug 27, 2021 - These Tripod Mast Mounts are the pinnacle of engineering. The masts are light weight and short enough, when fully collapsed, to manipulate the quik-clamps from the ground or a short step ladder. It only weighs 35 pounds and can be held up with one hand. The lower section of my antenna consists of a 4 section of aluminum 2 tubing cut from the 5 piece listed in the materials list. Here you can see how they go together. Enter the fiberglass push-up pole or mast. Pinterest. The problem with where I want to raise my Imax2000 is it will be between two structures that are only six feet apart so I cannot build any type of tilting mast and putting up another mast made from electrical pipe would be too heavy for me to raise with a 25' antenna on it. The GEROH KVL mast system is in use in military and commercial applications such as communications, surveillance and lighting. Explore. This is especially true when used as a vertical. Finish the mast with the fiberglass tubes once you've put the mast bottom with the posts and the pulling mechanism is ready. You simply pull out each section and twist to lock. PVC conduit has one flared end which works well for this project. Further development yielded a complete 5-band-beam (20-17-15-12-10m), a WARC version (30-17-12m), and several other configurations. Towers, poles and roof tripods are often used for multi-element "beams" or verticals as well. I have never seen a kit that included everything needed to erect a 40-foot mast, even the hammer. The remaining 12 will become the portion that mounts the overall assembly to the base. I wanted a sturdier antenna. 34 Foot Premium Telescoping Fiberglass Mast. These eight-foot sections of high-quality fiberglass are available in a variety of telescoping diameters from -inch to 2 3/4 inches. 09 Arm Terminals.jpg -- I cross drilled and put in some #6 x 1" brass screws. Amateur Radio. The unique combination of backpacking quality hardware, a 10 meter (32') tall mast that collapses to 26 inches and custom feed points and accessories . Lower Section Build. I was first exposed to the use of military surplus masts during Field Day in 2017. Step 2: Cut Conduit Into Portable Sections Cut each length of conduit in half to make 5 foot sections. If you want to try something a little different: build a 49:1 unun, run some extra wire from the top of the mast to the tree in the background (total length ca. Also, if you're tracking satellites with this antenna, you could lead the antenna down one of the guy ropes to angle it skyward instead of vertically. 73 The G5RV is an excellent choice for the 20 meter band. 18' and 8' Buddipole masts. Max lifting height is about 5-6' over the top of the RV. Here are several key benefits that GigaParts' Premium Telescoping Fiberglass Masts offer: Tool-less . In order to gain clearance from the tailgate/ rear doors, Harbor Freight sells a "bed extender" for less that $30. Mounting hardware atop mast. $100-$250 (3) Filter Options New Product (2) Fiberglass Radio Antenna Tubing Build your next antenna support or push-up mast with fiberglass tubing from DX Engineering! You have to start the process with drilling. 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Erect a 40-foot mast, even the hammer surplus mast is chain-link fence & quot ; heavy duty HDG to